Artisanal Warming Gel Filters

Artisanal Warming Gel Filters

I first made some custom warming filters last year to pair with my Retra strobe reduction rings. The Retra 4500k diffuser cannot be combined with their reduction ring, and in my PNW diving environment I really need both at the same time.

My first take at this project was successful, but pretty crude and ugly. First, I found gel sheets and 3-inch acrylic disks on Amazon. I cut out a 3-inch round disk of the gel filter and then smeared one side of the acrylic with Superglue and stuck on the filter. It was quite messy, removing the bubbles was never fully successful, and I ruined at least 50% of the samples in the process. And I stuck my fingers together multiple time despite wearing gloves. I printed a TPU ring to enclose the filters and stuck them in the Retra reduction ring. I added a ridge in the reduction ring to hold the filter in place and made some vent holes to drain the bubble created. I've been using this solution for months now with good success. The bubbles and scratches didn't impact the strobe quality as best I could tell. Amazingly the superglue-acrylic sandwich survived the better part of 100 dives.

Recently I decided to take another stab at a better and cleaner process to create the filter disks. I laid out a single sheet of gel filter and taped it down to a slab of cardboard. I set aside 8 acrylic disks and peeled the protective film from one side and put a bit of tape on the other, still protected side, so I didn't flip them accidentally. Then I painted the entire gel sheet with a 2-part clear epoxy resin. I placed 8 of the disks on the epoxy-gel surface and pressed hard to get out most of the bubbles.

24 hours later, they are fully set and dry. Using an X-Acto knife I cut out each disk and then had to "shave" the dried epoxy from the edge of the disk. This is more tedious part of the operation. Finally, I peel off the top layer's protective film and slip on the TPU ring.

The filter can then be popped into the reduction rings as seen here:

The disks are very durable, and this version is much cleaner that what I managed to make with superglue back in December. My custom Retra and Backscatter Atom reduction rings fully support the filters. My Backscatter HF-1 reduction rings were designed to sit on top of the Backscatter filters, but now I can redesign them to use the bayonet mount rather than the bulkier slip over design I currently have. That will be my next project in the next few days.

Here is a close-up image of the HF-1 filter, the clear disks, and the final Artisanal filter. Many other filter gels are available if other color casts are desired, even Blue Floro gels.

Links for the materials I used from Amazon:

3-inch acrylic disks:

https://www.amazon.com/dp/B097D7Z51M?th=1

4500k gel filter sheets:

https://www.amazon.com/dp/B08814S8KM

Two-part epoxy resin:

https://www.amazon.com/dp/B083SRX7TJ?th=1

Edited 2 hours ago2 hr by Dave_Hicks